Understanding the effects of sulphur and phosphorus
Abhishek Gandhi
20-06-2023 11:11 AM
Sulphur and phosphorus are two elements that play an important role in the properties of reinforced steel bars. At certain levels, they can improve weldability and machinability while increasing corrosion resistance; however, too much of either element can lead to detrimental effects such as hot shortness or cold shortness. It is essential to adhere to Indian Standard Specification limits for sulphur and phosphorus content in high-strength deformed reinforcement steels in order to ensure safe construction projects. By understanding the advantages and disadvantages of each element, you will be able to make an informed decision about which composition works best for your project. We always encourage our followers, clients, and general audience to reach out to us for any technical information one may need to take an informed decision while selecting, suggesting and/or purchasing steel in today’s market where competition and false marketing are more determined than ever. The levels of all elements are tested for compliance with our renowned Indian Standards, well at least the major 5 elements – C, Mn, Si, S, & P. However, S & P are always in the spotlight and frowned upon even if they comply. This is a common understanding among most builders/developers/contractors/engineers etc. As a matter of fact, the Indian Iron ores extracted from the mines situated across the country, have naturally higher phosphorous content. The manufacturers of Sponge iron and steel-making units in India will always have to face this challenge during their production processes. As a result, the cost of production rises because the steel must go through a highly controlled process of dephosphorization, sometimes even multiple times to get the desired composition. In a modest study of observations and feedback from our customers, we have found that one will accept highly marketed “CRS” or “D” or “S” grade bars over an ‘allegedly’ failed FE-500 grade bar over the contents of Phosphorous exceeding the IS standards limit for FE-500 grade. On the contrary, the CRS or D-type grades have much higher Phosphorous content even up to 0.120% max. Whereas, a FE-500 grade bar containing 0.060% Phosphorous is immediately rejected without considering the contents of the other elements for their corresponding properties. To avoid such misunderstandings arising from wrongly conceived concepts, we are set on this journey of shorticles that highlight the roles of Sulphur and Phosphorous in steel. Stay tuned for the in-depth technical discussion in upcoming shorticles. Although these concepts are commonly known to civil engineers, contractors, and architects, the common audience may gain an equal understanding of the concepts in the summarised/concluded sections of each posted shorticle! STAY STRONG, STAY BLESSED!